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In the current market, there are many challenges to face in order to keep competitive. High profitability needs high quality products. Thus, product development engineers, QA engineers, reliability engineers, design engineers, etc. have to do their utmost to achieve that quality.

Some of the challenges include performing tests to make sure the parts and materials of their products behave as expected. That includes reactions to different situations including forces, vibrations and heat.

In the past, these tests were performed by creating a prototype of the product and performing the tests on it. However, creating prototypes and testing on them usually takes time and results in higher costs.

Carlon model rc8253r owners manual typewriters. Using Finite Element Analysis, therefore, aligns very well with lean manufacturing methods in order to maximise productivity and minimise waste.

What is Finite Element Analysis?

Finite Element Analysis (FEA) is a type of computerised analysis method. It is used to study simulated physical phenomena which is based on the Finite Element Method (FEM). FEM is a numerical method that uses mathematical models to solve complex structural engineering problems represented by differential equations.

Engineers use Finite Element Analysis in the design process. Instead of making prototypes for real-life experiments, they turn to Finite Element Analysis software.

Applying it during the design phase helps to optimise machinery parts to make better products and deliver them faster.

How to Use FEA in the Design Process?

There are different stages in the design process. One of them is testing out solutions to see if they meet the requirements and expected working behaviour.

First, the problem is defined. Market research is conducted in order to identify and specify the requirements. Then brainstorming and evaluation of different possibilities takes place. This includes modelling different parts and even whole assemblies by means of CAD software for better visualisation.

Fortunately, current CAD software usually comes in the form of a package that includes other modules beyond modelling. Many of them already include FEA capabilities. Of those, many even work with fluids which is known as Computational Fluid Dynamics or CFD.

Therefore, the models made in the previous stages of the design process can be used to test the possible solution. If necessary, redesigning the parts based on data and test results takes place.

Of course, it is also possible to export the models to another simulation software if necessary. Specialised software gives more accurate results and has more functions. For example, such optimisation is necessary for large-batch production. Over-dimensioning results in unnecessary costs that accumulate with series production.

Aspects to Consider in Applying FEA

Now, there are some aspects to consider when applying FEA in the design process:

The type of analysis required must be clearly defined, which can be static or dynamic.
The model must be FEA optimised. This is why CAD packages can be very powerful, as all the data of the CAD model is always available.
Some hand-calculations must be performed. This is the only way to validate the FEA results. Check out our list of websites for mechanical engineers for great sources to perform these checks using online calculators.

Types of Analysis

You have to be sure to select the right analysis type to get the correct results.

Static Analysis

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It includes linear static and non-linear quasi-static situations. Some of the most common scenarios covered by static analysis include linear stress analysis, deformation analysis and thermal analysis.

Simple and complex structural analysis under specific loads are commonplace for static analysis.

Dynamic Analysis

It studies dynamic behaviours under dynamic loads, such as vibrational excitation. It includes modal analysis, harmonic response analysis, transient dynamic analysis and rotodynamic analysis.

Examples of dynamic analysis applications include the behaviour of engine components in different stages, such as the startup. It is also applicable for studying impacts outside the engineering realm. For example, you can create a simulation of a human skull’s reaction to impact.

CAD Software with FEA Capabilities

Nowadays, there is a large variety of CAD and FEA software solutions being offered. With constant technological advances, it is easier to create more specific solutions with distinct features. The remaining question is – which of them suits you?

Incorporating FEA possibilities into the list of features is one of the big advantages of CAD software. Here we give you an overview of the most powerful CADs with integrated Finite Element Analysis tools. Highlighting the benefits and possible limitations of each makes it easier for you to choose the best option.

Autodesk Inventor

Autodesk first gained world-wide traction with the AutoCAD 2D drafting series. Now, Autodesk has grown into one of the top CAD and Finite Element Analysis software suppliers.

Inventor is Autodesk’s mechanical design and 3D CAD software. It includes classic CAD features such as parametric modelling, assembly modelling and drawing creation. But it also has more powerful new tools like design automation and automated frame design.

This software also allows you to work with sheet metal designs in a separate environment. It also provides great flexibility for visualisation such as exploded views and video animations.

Regarding Finite Element Analysis capabilities, you can easily run static or modal stress analysis and dynamic analysis on your models. The software provides a settings dialog box, a parametric table and a simulation guide to assist you with the simulation process.

In addition, Autodesk also offers Inventor Nastran, which they define as a CAD-embedded finite element analysis software. It is only available when subscribing to their Product Design and Manufacturing Collection.

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